A diamond saw blade is a circular steel disc (core) with an edge of metal
bonded diamond segments which act as cutting teeth. The edge of the
diamond can have segmented, continuous rim or serrated diamond cutting
sections. The blade core is usually, but not always, a ground flat, steel disc.
Some cores have sound deadening features. Segmented blades are usually
slotted ( “gullets”) which provide more efficient cooling by allowing water or
air to flow between the segments. Gullets also allow the blade to flex under
cutting pressure. Most blade cores are levelled and tensioned at the factory
for the specific rpm the blade will be operated at. Correct blade tension
allows the blade to bend under cutting pressure and “snap” back into
position. Diamond segments or rims are mostly composed of diamonds and
metal powders. Diamonds used in blades are virtually always synthetic
diamonds varying in size and toughness. In the manufacturing process, the
metal powder and diamond grit mixture is hot pressed at high temperatures to
form a solid metal alloy (called the bond or matrix) in which the diamond grit is
retained. The segment or rim is slightly wider than the blade core to reduce
cutting friction from the steel core.
Several different manufacturing methods are used to assemble segmented
diamond saw blades
Brazing.
Silver brazing material is placed between the segment or rim and the core.
At higher temperatures around 650 to 700 degres centigrade, the solder
melts and joins the two parts together.
Laser Welding.
The diamond segment and blade core are welded together by a laser .
Mechanical bond.
A notched, serrated or textured blade core may be used to “locate” the
diamond rim or segments onto the edge of the blade. Mechanical bonds
usually also include brazing or other metallurgical bonding processes to hold
the rim or segments in place.
BSC TOOLS CO.,LTD
www.diamondtoolchina.com
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Attn:Nicholas-Chen